CGX24-60-20 (36000 bottles / hour 500ml) blow fill cap machine with "blowing unit", "filling unit" and "capping unit" as the foundation, through the integrated application of multi subject light, machine, electricity and gas, the application of servo system of synchronous control, to achieve multiple unit equipment integration control and production, improve production line efficiency, reduce the cost of investment, reduce energy consumption and equipment maintenance cost.
For the blank, blank: preform blanks from the bucket into the hoisting machine conveying a blank device, the blank, the bottle blanks automatically arranged into the wheel into the heating zone. The billet process is fully controlled automatically, and the billet efficiency is high without damaging the preform.
Good loading preform comprising a reversible mandrel carrying core shaft along the variable acceleration turning guide rail preforms smoothly flip the bottle down to the blank body state, this state is most conducive to the optimum state, insulation protection on the threaded portion of the bottle at the same time, carrying the mandrel preform in revolution the chain drive is still uniform rotation, uniform through the heating light box and inner cooling system outside the system is equipped with 9 infrared heating lamps, the preform obtained the best process temperature.
The special manipulator transmits the heated preform to the mold along a certain cam curve. The preform is stretched and pre blown, and then passes through the high pressure air. Finally, the bottle is blown into a bottle shape. The special manipulator carries out the blow molded bottle outward along a certain cam curve.
The blown bottle is conveyed to the filling machine by a transfer wheel. The bottle entering the filling machine is stuck by the bottle clamp on the lifting cylinder, the bottle mouth is kept and the cam rises and falls under the action of the cam. The filling machine adopts gravity filling method, the top of the bottle mouth rises, the filling valve starts filling, and when the material rises to stop the air return position, the filling is finished. After filling, the bottle mouth drops and leaves the filling valve.
The bottle enters the capping machine through the transition wheel. The stopper on the capping machine holds the bottle neck and keeps the bottle upright and prevents rotation. The capping head keeps revolution and rotation in the capping machine, grasp cover, sleeve cover, screw cap, cap off action under the action of the cam, complete the whole capping process. The finished product bottle is transferred from the capping machine to the bottle conveying chain through a bottle poking wheel, and the three in one filling machine is conveyed by the conveying chain. The whole machine adopts floor sealing windows, beautiful and generous.